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  • S Type is for Organic Solvent
  • Inert Gas Loop Solvent Collector
  • Spray Granulation Type GB210(CE)
  • Spray Granulation Type DL410(CE)

Spray Dryer

Spray Dryers    
Yamato spray dryers have become increasingly popular due to their easy to use control panel, temperature accuracy, and drying effectiveness. Both the DL and ADL efficiently and reliably dry and transform liquid solution, suspension, or emulsion into a uniform, fine amorphous powder.
 
S Type is for Organic Solvent Inert Gas Loop Solvent Collector
ADL311SA(CE) GAS410(CE)

 
Spray • Granulation Type
  DL410(CE)
 

 

 

Spray Dryer

Spray Dryer ADL311SA

   Home > Products > ADL311SA


 

Evaporated water amount

Max. 1,300 mL/h

Temp. adjustment range

40° to 220° C at inlet

Sample flow

Variable up to 26 mL/min.

Spray nozzle (selectable)

For liquid/gas



 

Overview:
Yamato’s ADL-311S does not require the liquid sample or solution to undergo any pre- or post-processes such as filtration, separation, or pulverization. The use of organic solvents is fully supported with the attachment of our GAS-410 organic solvent recovery unit. Small, expensive and/or heat sensitive samples can be dried quickly and efficiently with this easy to operate system.

Advantages:
 

  • Processes samples as small as .5 g of solid matter

  • Safe for heat-sensitive samples, such as food or medical products

  • No risk of contamination

  • Digital display of inlet/outlet temperature and drying air volume increases readability

  • Detachable drying chamber, cyclone and product vessel

  • Fast and easy clean up

  • Universal power supply and multilingual touch screen controller


 

Specifications

ADL311SA TECH SPECS PDF

Performance

Water Evaporation Rate

Max. approx. 1,300 ml/h

Temperature Control Range

40˚C - 220˚C at inlet

Temperature Control Accuracy

± 1°C at inlet

Dry Air Flow Rate

Max. 0.7 m³/min

Air Spray Pressure Control Range

0 - 249 k Pa (0-3 kg/cm²)

Flow Rate for Sample Liquid Feed Pump

Max. 26 ml/min

Structure

Temperature Controller

PID digital tempertaure controller

Temperature Sensor

K thermocouple

Stainless Tube Heater

2.88 kW at 240V

Sample Liquid Feeding Pump

Quantitative peristaltic pump

Solvent Recovering Capability

Organic solvent recovery unit GAS-410 must be used

Spray Line Cleaning

Nozzle orifice cleaning (manual pulse-jet system)

Safety Devices

Self-diagnostic functions (e.g. temperature aberration); Sample feed reversal

Standard

Air Spray Pressure Gauge

Bourdon tube: 294k Pa (3 kg/cm²)

External Dimensions (W x D x H)

602 x 591 x 1351 mm  or                                                              
23.7 x 23.3 x 53.2 in

Weight

125 kg or 275.6 lbs (including GF-300)

Power Supply 

AC 200V - 240V, single-phase 18 A

Included Accessories

Sample liquid tube

Silicone tube - 2 pcs

Safety Cover

Yes

Air hose

1 pc

Exhaust Duct

1 pc

Required Accessories

Mini Spray Attachment

GF - 300 

Optional Accessories

Organic Solvent Recovery Unit

GAS - 410

Inlet/outlet Temperature Recorder

212792 - factory installed

Fine Powder Recovery Cyclone

212780

Viton/Tiron Feeding Tube

W0180001

Nozzle

1A, 1, 2A, 2, 3

Operational Requirements

Compressed Air

28 l/min or 3 kgf/cm²; not required when using GAS-410

Type of Gas

N₂ gas (99.99% purity, medical grade) is required when using GAS-410


 

Control panel

Example of installation

ADL311SA + GAS410

Piping

 


ALD311SA+GAS410

  Applications

  • Pharmaceuticals

  • Food and beverage

  • Cosmetics and fragrances

  • Advanced ceramics

  • Chemical and material science
     

  • Agricultural
     

  • Energy


 

System diagram

No.

Part name

No.

Part name

(1)

Heater

(9)

Blower

(2)

Inlet temperature sensor

(10)

Solenoid valve

(3)

Distributor

(11)

3-way solenoid valve

(4)

Drying chamber

(12)

Needle valve

(5)

Cap

(13)

Pressure meter

(6)

Outlet temperature sensor

(14)

Spray nozzle

(7)

Cyclone

(15)

Liquid sending pump

(8)

Product collecting container

(16)

Nozzle cooling mechanism connecting port


 

Spray nozzle

The tip of the nozzle comprises of a nozzle for liquid and a nozzle for gas.

Model

Nozzle No.

Size (μm)

1A
(standard)

(F)1650

A 406
B 1270

(A)64

C 1626

1

(F)2050

A 508
B 1270

(A)64

C 1626

2A

(F)2050

A 508
B 1270

(A)70

C 1778

2

(F)2850

A 711
B 1270

(A)70

C 1778

3

(F)2850

A 711
B 1270

(A)64

C 1626


 

Example of installation

Sample name

Composition
(%)

Inlet temp.
(deg.C)

Outlet temp.
(deg.C)

Dry air amount
(m3/min)

Spray air pressure
MPa

Sent amount of sample liquid
(g/min)

Sample recovery rate
(%)

Dextrin (solution)

10

150

80

0.4

0.1

6.1

66

Dextrin (emulsion)

40

150

80

0.4

0.1

5.1

63

Oxidized titanium (suspended liquid)

10

150

85

0.42

0.1

5.3

50

Soy sauce

50

130

75

0.36

0.1

5.1

60

Salt

10

145

85

0.38

0.1

5.3

52

 

Repeatability of spray drying test

Test
No.

Sample name

Sample
density
(%)

Drying conditions

Yield

Recovery rate

Inlet temp.
(deg.C)

Outlet temp.
(deg.C)

Dry air
amount
(m3/min)

Spray air
pressure
MPa

Test sample
amount
(g/min)

Sent amount of
sample liquid
(g/min)

Test time
(min)

(g)

(%)

1

Coffee solution

5.00

150

75

0.45

0.15

93.1

3.1

30

4.3

92.4

2

Coffee solution

5.00

150

75

0.45

0.15

93

3.1

30

4

86

3

Coffee solution

5.00

150

75

0.45

0.15

91.4

2

30

4

87.5

4

Coffee solution

5.00

150

75

0.45

0.15

84.9

2.8

30

3.7

87.2

5

Coffee solution

5.00

150

75

0.45

0.15

83.8

2.8

30

3.7

88.3


 

Optional parts

Product name

Product code

Fine powder recovery cyclone

212780

* Dry air flow meter (voltage system)

212793

* Inlet/outlet temperature recorder (3-dot)

212792

Static removal brush set

212788

Viton packing for cyclone inlet/outlet (1 set of 2 types)

212781

Teflon packing for cyclone inlet/outlet (1 set of 2 types)

212782

Regulator

212789

Supply air filter box (for 0.3 micro meter collection)

212790

Note : The item marked " * " in the column of "Remark" shall be ordered together with the main unit.

●The pressurizing unit for the unit shall be a unit with a pressure reducing valve of blow air amount of 25 L/min or more and be stable at a discharge pressure of 0 to 294 kPa (3 kg/cm2).

 

ADL-311SA Installation Video

 

Spray Dryer GAS410

Spray Dryer GAS410    Home > Products > GAS410

 
Circulation wind amount
0.12 to 0.65 m3/min
Recovery capacity
1,300 mL/h or more

 
Highly safe N2 gas sealed circulation system is realized by connecting to a spray dryer unit.

 

This product is an organic solvent recovery system to be used to prevent discharging to outside, by using in combination with a spray dryer ADL311SA, GB210A, or DL410(CE)when either of them uses an organic solvent.

  • By combination of a N2 gas sealed circulation system and a solvent recovery system with a freezer and capacitor, flammable or toxic solvent can be processed.
  • Drying of easily oxidized materials is possible.
  • This unit supports low temperature drying and available for drying of materials that easily deform with heat.
  • Spray drying and recovery of products and solvents are performed with a meticulously devised safety measures.

Example of installation


 
Specifications
Model GAS410
Solvent recovery system Capacitor + freezer
Performance Circulating gas N2 gas (sealed circulation when connected to ADL311SA, GB210A, or DL-410)
Circulating wind amount 0.12 to 0.65m3/min
Configuration Compressor (for spraying) Linear compressor integrated
Circulation blower Roots blower
Solvent recovery container 2L flask
Freezer Air-cooled condensation full-sealed type: 400W R404A
Solvent recovery mechanism Capacitor cooling mechanism
Filter Cartridge filter
Instruments Cooling trap temperature display monitor
Filter differential pressure meter (monitor for clogging of filter)
O2 density display monitor
Blower wind amount adjusting volume
O2 sensor Solid electrolyte (Zirconium) limit current type
Pump For circulation for O2 sensor
Safety unit O2 density meter, flammable gas alarm, electric leakage breaker, N2 gas forced introduction (when removing nozzles)
Standards External size W700 x D950 x H1,500 mm
Weight Approx. 130 kg
Power supply (50/60 Hz) rated current AC200 to 240V 5A (15A)
Required N2 amount 15 L/h at 0.1 MPa
Accessories Set of connection parts, anti-seismic clamps, interface cable, sample gas for gas alarm inspection, 2L flask

 
Control panel
Major control functions and detection function

(1) Closed system (N2 gas sealed circulation type)
(2) O2 density control function
(3) Flammable gas detection function
(4) Inlet temperature overheat detection function
(5) Outlet temperature overheat detection function
(6) Other self diagnostics functions

●Detection of temperature sensor disconnection
●Overheat prevention
●Detection of absence of spray nozzle *When an abnormality occurs, the alarm will sound and power supply to the heater and sending of liquid will be stopped.

 
Applicable fields
●Non-oxide ceramics related fields
●Polymer material related fields
●Super conductivity material related fields
●Medicinal product related fields
●Food related fields

 


 
System diagram


 
No. Part name No. Part name
(1) Capacitor A O ring
(2) Sensor B Packing
(3) Ball valve C Hose
(4) Clamp D Spray nozzle
(5) Recovery flask E Tube
(6) Filter element F Aluminum honeycomb
(7) Filter case G Cap
(8) Differential pressure meter H Pressure meter
(9) Flow meter (for introduction of N2) I Needle valve
(10) Compressor J 3-way valve
(11) Solenoid valve (for N2 control) K Solenoid valve
(12) Flow meter (for measuring O2 density) L Packing
(13) Filter    
(14) Pump
(15) O2 sensor
(16) Solenoid valve (for exhaust)
(17) Blower
(18) Solenoid valve (for introduction of N2)
(19) Solenoid valve (for air supply)

 
Connection

Rear of GAS410

ADL311S-A + GAS410 + stand with caster wheels

 
Optional parts
Product name Product code
Filter element 0.1µ 212785
Viton packing for cyclone inlet/outlet (1 set of 2 types) 212781
Teflon packing for cyclone inlet/outlet (1 set of 2 types) 212782
* Dry air flow meter (differential pressure type) 212786
Note : The item marked " * " in the column of "Remark" shall be ordered together with the main unit.

 

Spray Dryer GB210

 
Spray Dryer GB210   

 
Evaporated water amount
Max. 1,300 mL/h
Temp. adjustment range
40 to 220deg.C
Sample flow
Variable up to 26 mL/min.
Spray nozzle (selectable)
For liquid/gas

 
Easily grinds sample into fine powder with the spray drying system

 
GB210: This model supports water soluble and organic solvents* (*When organic solvent is used, a GAS410 type organic solvent recovery unit will be necessary). The unique attribute of this spray dryer is its ability to use different glassware sets allowing for a granulation mode.
 

 
Specifications
Performance Water Evaporation Rate Max. approx. 1,300 ml/h
Temperature Control Range 40˚C - 220˚C at inlet
Temperature Control Accuracy ± 1°C at inlet
Dry Air Flow Rate Max. 0.7 m³/min
Air Spray Pressure Control Range 0 - 249 k Pa (0-3 kg/cm²)
Flow Rate for Sample Liquid Feed Pump Max. 26 ml/min
Structure Temperature Controller PID digital tempertaure controller
Temperature Sensor K thermocouple
Stainless Tube Heater 2.88 kW at 240V
Sample Liquid Feeding Pump Quantitative peristaltic pump
Solvent Recovering Capability Organic solvent recovery unit GAS-410 must be used
Spray Line Cleaning Needle inside the nozzle to clean the mesh automatically 
Safety Devices Self-diagnostic functions (e.g. temperature aberration); Sample feed reversal
Standard Air Spray Pressure Gauge Bourdon tube: 294k Pa (3 kg/cm²)
External Dimensions (W x D x H) 760 x 420 x 1350 mm or                                   30 x 16.5 x 53.2 in
Weight 110 kg or 243 lbs
Power Supply  AC 200V - 240V, single-phase 18 A
Included Accessories Sample liquid tube Silicone tube - 2 pcs
Safety Cover Yes
Air hose 1 pc
Exhaust Duct 1 pc
Required Accessories Mini Spray Attachment GF - 300 or GF - 200
Optional Accessories Organic Solvent Recovery Unit GAS - 410
Inlet/outlet Temperature Recorder 212792 - factory installed
Fine Powder Recovery Cyclone 212780
Viton/Tiron Feeding Tube W0180001
Nozzle 1A, 1, 2A, 2, 3
Operational Requirements Compressed Air 28 l/min or 3 kgf/cm²; not required when using GAS-410
Type of Gas N₂ gas (99.99% purity, medical grade) is required when using GAS-410

 
 


 

Spray Dryer DL410(CE)

Spray Dryers    
Laboratory Spray Dryer series DL410(CE)  )

 
Water Evaporation
Max.3000 ml/h
Operating Temperature Range
40°C to 300°C
Liquid Sample Flux
up to 80 ml/min.
Spray Nozzle
Dual Fluid Nozzle
 

Overview:
The DL-410 is a larger capacity spray dryer that also does not require the liquid sample or solution to undergo any pre or post-processes such as filtration, separation, or pulverization. The use of organic solvents is fully supported with the attachment of our GAS-410 organic solvent recovery unit. Small, expensive and/or heat sensitive samples can be dried quickly and efficiently with this easy to operate system.

Advantages:

  • Processes samples as small as .5 g of solid matter
     
  • Safe for heat-sensitive samples, such as food or medical products
     
  • No risk of contamination
     
  • Digital display of inlet/outlet temperature and drying air volume increases readability
     
  • Detachable drying chamber, cyclone and product vessel
     
  • Fast and easy clean up
     
  • Universal power supply and multilingual touch screen controller

 

Control Panel

System diagram
Easy operation and maintenance
  • The hot air inlet and drying chamber cover automatically move up and down, and since the cyclone and product vessel can easily be removed, cleaning and maintenance after your experiment is easy.
  • Control functions are conveniently arranged on the control panel for various conditions.
    The temperature recorder, air flow meter, pressure gauge and other measurements allow easy control of experiment conditions.
Spraying NozzleNozzle size (µm)
 
Model 2A 2 3 4 5
Nozzle No. 2050 2850 2850 60100 100150
(F) A 508 711 711 1530 2550
B 1270 1270 1270 2550 3825
Nozzle No. 70 70 64.5 120 130
(A) C 1778 1778 1638 3060 4530
Liquid nozzle (F)
Air nozzle (A)
Specifications
Performance Water Evaporation Rate Max. approx. 3,000 ml/h
Temperature Control Range 40˚C - 300˚C at inlet
Temperature Control Accuracy ± 1°C at inlet
Dry Air Flow Rate Max. 1.2 m³/min
Air Spray Pressure Control Range 0 - 600 k Pa (0-6 kg/cm²)
Flow Rate for Sample Liquid Feed Pump Max. 80 ml/min
Structure Temperature Controller PID digital temperature controller
Temperature Sensor K thermocouple
Stainless Tube Heater 2kW+2kW at 240V
Sample Liquid Feeding Pump Quantitative peristaltic pump
Solvent Recovering Capability Organic solvent recovery unit GAS-410 must be used
Spray Line Cleaning Needle inside the nozzle to clean the mesh automatically 
Safety Devices Self-diagnostic functions (e.g. temperature aberration); Sample feed reversal
Standard Air Spray Pressure Gauge Bourdon tube: 600k Pa (6 kg/cm²)
External Dimensions (W x D x H)  
Weight 180 kg or 397 lbs
Power Supply  AC 200V - 240V, single-phase 24 A
Included Accessories Sample liquid tube Silicone tube - 2 pcs
Safety Cover Yes
Air hose 1 pc
Exhaust Duct 1 pc
Required Accessories Mini Spray Attachment N/A
Optional Accessories Organic Solvent Recovery Unit GAS - 410
Inlet/outlet Temperature Recorder 212792 - factory installed
Fine Powder Recovery Cyclone N/A
Viton/Tiron Feeding Tube Please inquire
Nozzle 3, 4, 5
Operational Requirements Compressed Air 28 l/min air volume and 8kgf/cm2 compressed air is required
Type of Gas N₂ gas (99.99% purity, medical grade) is required when using GAS-410

 

Dimensions (Unit:mm)

 


 
 
 


 
 


 


 
 
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240 Soi Petchkasem 63/4 Petchkasem Road, Bangkae, Bangkae, Bangkok, Thailand 10160
Tel : 02 4444-655 Fax: 02 4444-650 email : sales@ndn.co.th